Start a Corrugated Board/Box Converting Making Plant

Start a Corrugated Board/Box Converting Making Plant
Paper is a highly useful and Versatile Material used for many purposes. Aside from being used as a medium for the communication of printed world, paper is also commonly used be as a packing material. The manufacturing of Corrugated paperboard is one of the largest tonnage items of the paper packing industry. Aside from the fact that it is inexpensive to produce, corrugated paperboard is resistant to water, vapor, gases, oil, grease, mold, insects, rodents, corrosion and impact. Furthermore, because paper is an excellent medium for printed word, such as advertising, corrugated paper board and boxes have become the most popular type of packing and shipping cartons for radios, television sets, rugs, refrigerators, mattresses, furniture’s, and a number of other products including heavy machinery and equipment.
The machinery manufactures of couurgated paperboard in the Republic of China have achieved a level of technical know-how that has enabled them to begin exporting package plants. Currently, corrugated paperboard machinery from Europe, the U.S.A. and Japan are competing head-on with Taiwan in the Southeast Asian market. However, the much-promoted automatic machinery from the West with their high price tags simply may not fit into the budgets of most Southeast Asian clients. We believe that our pricing, structure, experience, and subsequent success in the production of this machinery coupled with our after sale services makes us the most qualified supplier for the transferal of this technology to any region.

General Process Information
Description of manufacturing Process
 A corrugators is a continuous process set of machines, designed to bring together three, five or seven sheets of paper to form single, double or triple wall corrugated board.
 The reels of paper are fed into the corrugators, the paper is conditioned with heat and steam and fed between corrugating rolls, which give the paper its fluted shape in the Single Facer. Starch is applied to the tips of the flutes on one side and the inner liner is glued to the fluting. The corrugated fluting medium with one liner attached to it is called single face and travels along the machine towards Double Backer Facer where the single face meets the outer liner and forms corrugated board. The corrugated board is then cut and stacked.

Process Description
Corrugated paperboard consists of two structure elements. The facing, which is made from Kraft paper linerboard, can be easily purchased around the world. The raw materials needed for the fluting must be converted into corrugated paperboard by the corrugators.
The corrugated board is slit and cut into the desired size.
A flexography-printing machine is used to print the facing with whatever information is desired.
At this point the paperboard is prepared for assembly in one or more of the following ways.
Die-Cutting -Preformed dies are used to cut or punch out the size and shape of corrugated paper desired.
Stitching -This process is used to connect the lap and the end of the sheet of a corrugated container.
Clueing -This process is similar to stitching but resign adhesive is sued instead of metal wire.
The paperboard is then folded or assembled into boxes. After being properly packed, the boxes are ready for shipping.
Plant Description:
Description of Machinery Corrugated Cardboard Line/ From paper to corrugated board/
The mill roll stand: It feed the paper rolls into the corrugators.
The pre-heater & pre conditioner: For liner and medium paper moisture control.
The single facer: This machine transforms the paper into a series of connected arches called flutes. If the flute profile has to be changed, then the corrugating rolls need to be changed. Starch is applied to the tips of the flutes and glues the outer liner to the fluting to obtain single face.
The bridge: It enables the Single Facers to run at different speeds, especially when reel or order changes take place.
The glue station: The single face is prepared for gluing to the outer liner.
The double backer facer:The single face is combined with the outer liner at this stage. The heating section ensures that the bond is strong by gelling the glue and removing moisture.The rotary shear:This is used to chop out damaged lengths of board or to effect a change over from one grade of board to another.
The slitter / Scorer: This operation slits and scores the board in the machine direction, with the scoring which determines the style of the finished box.
The cutter: It cut the board to the exact required lengths.
The stacker: Corrugated sheets are automatically stacked.Printing and Box Making Machines /From corrugated board to box / The flexor printer slitter It is used to print desired image on box surface with water base ink and slotting. The rotary die cutter Preformed dies are used to cut or punch out the size and shape of corrugated board. The stitched It is used to connect the lap and the end of the sheet of corrugated container.
Packing Specification


Manpower Requirement
(Corrugator)

	Incoming	Schedule	A Line	B Line	Conveyor	Baker	Cutter	Boiler	Folk Lift	Total
Chief										1
Vice-Chief	1									1
Staff	3									3
Charge Hand							1			1
Technician		1	1	1		1	1	1	2	8
Operator		1	1	1	1	1	6			11
Total	4	2	2	2	1	2	8	1	2	25

(Converter)

	Incoming	Plate Making	Scorer	Printing	Slotter	Gluer	Stitcher	Creaser	Bundle	Total
Chief										1
Vice-Chief	1									1
Staff	3									3
Charge Hand		1	1	1	1	1	1	1	1	8
Technician		1		1	1	1	3			9
Operator		3	3	6	6	6	6	4	3	35
Total	4	5	4	8	8	8	10	5	4	57

Raw Material

Items	Size
White Kraft Paper	250~400 g/cm2
Cardboard Paper	250~300 g/cm2
Kraft Paper	120~250 g/cm2
Mill Roll	100~180 g/cm2

Items
Starch	Borax	Alkali
Paraffin	Twin adhesive Tape	Hectograph
Printing Ink	Die Cut Steel Wire	Steel Wire
Adhesive Tape	Bundling Band	White Glue
Packing Rope

Suppliers Information
Jer Yen Machinery Co., Ltd.
10F-1, No. 1249, Jung Jeng Road, Tao Yuan City, Taiwan 330, R.O.C.
Tel: 886-2-26023456
Fax: 886-3-3166272
E-Mail: corpack@ms34.hinet.net

Start a Office Furniture Making Plant

Start a Office Furniture Making Plant

In recent years, because of the resource of forest have been lessened and the environmental protection dominating, the furniture materials use more laminated panels (such as plywood, particle board, MDF and etc.) to instead of solid wood.
The panels have different specification for every processing demand, which through surface laminating, cutting, edge banding, boring and etc…become different kinds of K/D (knock down) panels furniture.
The OA furniture is one of the K/D furniture representative, it includes the office table, computer table, desk, files cabinet and etc…That have two separate production lines including table top and cabinet lines.
General Processing Information

Process Description

Plant Description
Machines and Equipments

NO	DESCRIPTION	POWER	UNIT	APPLICATION
1. Panel Sizing Section
01	Panel Saw	13 HP	1	Panel cut to size
02	Auto. Panel Saw	14 HP	1	Panel cut to size
03	Hydraulic Table Lifter	2 HP	1	For panel loading
2. Planning Section
01	Single Spindle Shaper	5 HP	1	Edge profiling
02	High Speed Router	5 HP	1	Profiling & grooving
03	Double End Tenoner	28 HP	1	Panel sizing & profiling
3. Edge Banding Section
01	Edge Banding M/C, Manual	3 HP	1	For edging free shaped panel
02	Edge Trimming M/C	1.5 HP	1	Top & bottom edge trimming
03	Radius Trimming M/C	1 HP	1	Corner round trimming
04	Edge Banding M/C, Linear Series	10 HP	1	For edge banding 0.4 – 3 mm thick PVC or melamine edging
05	Edge Banding M/C, Soft forming	20 HP	1	For soft forming edge
4. Boring & Jointing Section
01	Vertical Drilling M/C	10 HP	1	Making connecting holes
02	Horizontal + Vertical Boring M/C	8 HP	1	Making connecting holes
03	Hinge Inserting M/C	1.5 HP	1	Hinge hole boring & hinge inserting
04	Point to Point Machining Center	15 HP	1	Making shelving holes, groove and shank hole routing

Production Capacity Regarding OA Furniture produce line, the production capacity is about 700 sets / day for computer table or 600 sets / day for office table.
Manpower Requirement

Section	Manpower (Member)
Plant Manager	1
Production Technician	2
Foreman	2
Panel Sizing	4
Planning	2
Edge Banding	7
Boring & Jointing	6
Table Top Making	8
Peripheral	3
General Worker	4
TOTAL	39

Electricity Power Requirement

Section	Electricity Power (HP/KW)
Panel Sizing	29 / 21.75
Planning	38 / 28.5
Edge Banding	49 / 36.75
Boring & Jointing	34.5/25.88
Table Top Making	64 / 48
Peripheral	31.5 / 23.63
TOTAL	246 / 184.51

REMARK: Electricity Power for 220V/3Ph/60Hz
Total Budget An OA Furniture produce line, the total budget of equipment from US$150,000 to US$600,000, depending on different product and capacity.
Installation Charge Please note that the installation charge covering as follows will be at buyer’s account if require maker to install M/C at buyer’s factory.
●Round trip air ticket charge
●Lodging & catering charge
●Engineer’s labor cost: US$200/day/person
(including traveling hours)
Limited Warranty All products sold are warranted against defects in workmanship or materials under normal use (rental service excluded) for one year. However, the electric and pneumatic parts are warranted for three months.Liability in all events is limited to the purchase price paid and liability under the aforesaid warranty is limited to replacing or repairing any parts which are defective in materials or workmanship and returned to our branch or an authorized service station as we designate, shipping costs prepaid.
Suppliers Information Company Name: Technik Associates, Inc.
Address: 288, Sec.2, Tanfu Road, Tantzu Hsiang, Taichung, Taiwan
Tel: 886-4-25349000
Fax: 886-4-25349160
E-mail: technik@ms14.hinet.net
http:// www.hipoint.com.tw